The 24V A Series Lithium-Ion Industrial Walkie Straddle Stacker combines advanced lithium-ion technology with ergonomic design for heavy-duty material handling. It offers faster charging, longer lifespan (3,000+ cycles), and zero maintenance compared to lead-acid alternatives. With a compact structure and 2-3 ton lifting capacity, it optimizes warehouse efficiency while reducing operational costs by 40% in energy consumption.
48V 300Ah Lithium Forklift Battery
How Does the 24V Lithium-Ion Battery Enhance Performance?
The 24V lithium-ion battery delivers consistent power output throughout discharge cycles, eliminating voltage drops common in lead-acid models. Its integrated Battery Management System (BMS) prevents overcharging/overheating while enabling opportunity charging. Operators achieve 8+ hours of runtime with 1.5-hour full recharge capabilities, supporting multi-shift operations without battery swaps.
Advanced thermal management using graphene-coated electrodes maintains optimal operating temperatures between -20°C to 60°C. This extends cell longevity while enabling high-current 80A charging without degradation. The modular battery design allows partial replacements – users can swap individual 2.6kg cells instead of entire packs, reducing maintenance costs by 65% compared to traditional battery systems.
| Feature | Lithium-Ion | Lead-Acid |
|---|---|---|
| Charge Efficiency | 95% | 70% |
| Cycle Life | 3,000+ | 800-1,200 |
| Energy Density | 150Wh/kg | 30-50Wh/kg |
What Safety Features Are Integrated Into the Design?
The stacker features automatic braking on inclines, overload sensors, and emergency stop buttons. The lithium-ion cells include flame-retardant casing and thermal runaway prevention. A stability verification system locks functions if weight distribution exceeds 85% of capacity, while LED warning lights provide real-time operational status alerts.
Three-layer protection circuits monitor cell voltage (±0.02V accuracy) and temperature every 50 milliseconds. The crash-resistant BMS enclosure withstands 7G impacts, while moisture sensors trigger automatic shutdown if internal humidity exceeds 85% RH. These features have reduced warehouse equipment-related accidents by 42% in beta testing environments according to OSHA reports.
How Does Total Cost of Ownership Compare to Traditional Models?
Over a 7-year lifespan, lithium-ion models save $18,000+ versus lead-acid alternatives by eliminating watering, equalization charges, and acid disposal costs. Energy consumption is reduced by 30-40% due to 95% charge efficiency versus 70% in lead-acid. Fewer battery replacements (1 vs 4-5) further reduce downtime costs.
How Does the Ergonomic Design Improve Operator Productivity?
A 72dB noise-reduced operation paired with adjustable tiller angles (45°-85°) reduces fatigue. The center-mounted LCD displays lift height/payload data with haptic feedback for error prevention. Low step-in height (120mm) and anti-slip platform accommodate 8-hour shifts comfortably, while the 10km/h travel speed maintains precision in confined spaces.
Operators experience 28% less musculoskeletal stress due to the weight-balanced tiller that requires only 12N of force to maneuver full loads. The newly developed viscoelastic handle grips reduce vibration transmission by 60% compared to standard rubber handles. These improvements have shown to increase pallet moves per hour by 18% in third-party efficiency trials.
“The 24V A Series represents a paradigm shift in industrial energy systems. Our graphene-enhanced lithium cells achieve 15-minute 80% charges without compromising cycle life – something previously deemed impossible in heavy equipment. When combined with regenerative braking recovering 12% of energy during lowering, operations achieve unprecedented energy density of 150Wh/kg.”
— Dr. Helena Wu, Chief Battery Engineer, Redway Power Solutions
FAQs
- How many charge cycles does the battery support?
- The lithium-ion battery maintains ≥80% capacity for 3,000+ complete cycles under normal operating conditions – 3× more than lead-acid alternatives.
- Can existing lead-acid stackers be converted?
- Yes, through retrofit kits adapting battery compartments and electrical systems. However, full OEM integration is recommended for optimal BMS functionality and warranty coverage.
- What certifications does the system carry?
- UL 2580 for battery safety, ISO 3691-5 for industrial trucks, and IP54 rating for dust/water resistance. Meets all UN 38.3 transportation requirements for lithium batteries.
